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DISC BRUSHES

We are manufacturer of Quality Disc Brushes that are widely used for cleaning purposes in several industrial machines. All our brushes are manufactured using high grade raw material and latest technology to ensure that these meet with international quality standards & norms. In addition to this, our brushes are available in the market in several sizes, designs and colors at most competitive prices to fulfill the demands of customers. We also provide customization as per the specifications laid down by the customers. 

DISC BRUSHES - APPLICATION:

  • Machining Centre’s – VMC / CNC /HMC
  • Special Purpose Machine’s
  • Milling mark removal
  • Edge Radiusing
  • Surface Enhancement with improvement in Ra value
  • Large Flat Area DeBurring
  • Rust removal

DISC BRUSHES - FEATURES:

  • DIAMETER : Standard 50 mm to 300mm and more
  • BRISTLE HEIGHT: Standard 12mm, 15mm, 18mm, 25mm & 38mm and more
  • RAW-MATERIAL : Silicon, Ceramic, Combi, Aluminum Oxide, Blue-line, Diamond and IMEXSU Proprietary material range.
  • GRITS: Standard 36,46,60,80,120,180,240,320,500,600,800 & 1000 and many other non-standard

NON-STANDARD CUSTOMIZED BRUSHES ARE POSSIBLE WITH ALL DIFFERENT DIAMETER, BRISTLE HEIGHTS, RAW- MATERIAL, GRITS & ITS COMBINATION WITH DESIRED BRISTLE HEIGHT.

 

Miniature brushes are useful in a broad array of applications, such as cleaning, polishing, finishing, deburring, and more. IMEXSU offers an assortment of top quality miniature brushes, manufactured from the finest materials and designed for superior performance in any application.

Our miniature brushes are available in a variety of styles and configurations; with natural, synthetic, or wire bristles; and with metal or plastic handles. Our large, in-stock inventory makes it easy to find the ideal micro brush for your unique application.

 


Standard Miniature Brushes:

We are one of the leading names, reckoned due to our ability of manufacturing and supplying an accurately designed range of Polishing Brushes. Available in variety of sizes and shapes, our range is hugely demanded by clients based across the nation. Strict quality tests are performed by our experts over the entire range, before making their delivery to the end users. Clients can avail products from us reasonable prices.

Features:

  • Require less maintenance
  • Fine finish
  • Compact design

 

Standard Polishing Brushes:

SPECIAL RANGE OF BRUSHES – For Specific Application. More Aggressive and better DeBurring especially on hard metals. Available in all forms and Shape with different raw-material combination.

Application:

  • Flat Surface DeBurring
  • Edge Radiusing
  • Milling and Chattering mark removal
  • Surface Enhancement with betterment of Ra value

 

Blue-Line Brushes:

 

ATC Brush can be kept as a DeBurring Tool in ATC magazine of Machining Centre’s – VMC / CNC /HMC. Change-over time is saves and where Space is a constraint factor to a new tool.

Application:

  • Flat Surface DeBurring
  • Edge Radiusing
  • Surface Enhancement with improved Ra Value

 

General features:

  • DIAMETER : Standard 80x125 ; 100x150 ; 125x165 ; 150x200 ; 200x150 and more
  • VARIETY : Sector and Dot type
  • RAW-MATERIAL : Silicon, Ceramic, Combi, Aluminum Oxide, Blue-line, Diamond and IMEXSU Proprietary range
  • GRITS: Standard 36,46,60,80,120,180,240,320,500,600,800 & 1000 and more in non-standard range

NON-STANDARD CUSTOMIZED BRUSHES ARE POSSIBLE WITH ALL DIFFERENT SIZES, GRITS, RAW-MATERIAL & ITS COMBINATION WITH DESIRED BRISTLE HEIGHT.

 

Standard ATC Disc Brushes:

Application:

  • Surface preparation
  • Light DeBurring
  • Good for Flat Surfaces
  • Industry: Engineering, Automobile, Aeronautic, Turbine, Circuit boards.

 

TYPES:

 plain
Plain
 combi
Combi
 Polishing
Polishing

 

Non-Woven Disc Brush  Standard And Customized:

 

Application:

  • Heavy DeBurring for Class III and Class IV types of Burr’s.
  • DeBurring thick burr’s
  • Good for straight / flat surface’s – where burr’s are in uneven planes
  • Industry: Engineering, Automobile, Aeronautic, Turbine.

 

TYPES:

 combi hd
Combi
 angled
Angled
 silicon
Silicon
 full circled
Full Circle

 

 

Standard Heavy Duty Disc Brush:

 

Customized Heavy Duty Disc Brush:

 

Basic Features:

  • Turbine brushes are the most practical and impressive brushes in the whole range
  • Ideal for handling light to medium DeBurring applications like edge radiusing and surface finishing
  • Cost- effective yielding good production benefits

Full Sector:

  • Big sector brushes are heavily filled with filaments, used for heavy duty application where radiusing is not required or less required. Only Face DeBurring.
  • Toughest in the whole range but require lots of coolant or water supply.
  • Cost – effective, longer life and less cycle duration required
  • Can be made more aggressive by opting for flat filaments instead or round filaments
  • Ideal for Heavy DeBurring.

Vertical Sector:

  • Vertical Sector compensates the need of planetary head machine
  • Space between two slots help easy swaying moments of the filament
  • Covers wide surface area and therefore gives Fast out-put and longer life

Circular Sector:

  • Only brush useful for planetary action
  • Goes with linear movement ( side to side) of the head but not with straight up and down movement of the head

Heavy Sector:

  • Heavy-sectorApplication – edge deburring and surface finishing esp. for medium to heavy job
  • Restricted for small holes and cut outs
  • Cost effective with less cycle timing compared to CS
  • Two variants –
  • One circle – available in small dia.
  • Two circle: More aggressive with better cutting action and life.
  • Available in larger brush diameter
  • Ideal for Medium to Heavy DeBurring.

 

Application:

  • Medium DeBurring for Class II and Class III types of Burr’s.
  • Edge Radiusing / Rounding and DeBurring Surfaces
  • Good for Flat surfaces – where all burr’s are in one plane.
  • Industry: Engineering, Automobile, Aeronautic, Turbine.

Few Standard And Customized – Turbine Brushes:

We offer a wide selection of Dot Type Disc Brushes. Our versatile industrial brushes are effective for a broad range of uses for carpet cleaning and vacuum cleaner roller brush and floor scrubbing applications.

Basic Features:

  • General purpose
  • Application – Edge deburring and Surface finishing in shorter cycle timing.
  • Light DeBurring application
  • Can enter into small holes or spaces

Dot Type Disc Brush Application:

  • Light DeBurring for class I and II types of burr’s
  • Edge Radiusing / Rounding
  • Good for moderate surface deburring – where all Burr’s are in same plane
  • Industry : Engineering, Aeronautic, Automobile, Turbine, Tooling inserts and many more

Types:

Straight-Combi 
Straight Combi
Left-Angled 
Left Angled
Right-Angled  
Right Angled
Hollow 
Hollow

 

Dot Type Disc Brush - Standard:

 

Dot Type Disc Brush - Customized:

 

Customized Dot Type Disc Brush:

Replacement Of Japanese / Korean / Taiwan And China Make.

Few Brushes of primitive style whose construction was made of complete steel base, welding and were od heavy weight were re-designed using Engineering concept and using light material base with purpose to reduce over-all such that it do not impact the machine with its overweight structure giving more wear and tear to Machine.

 

 

CONTACT US

In case can not get through Office Number Please call: 

Mr Mallesh  +91-9969999952 
Mr Patel  +91-9969999953
Ms Niral  +91-9969999954
Mr Vinayak  +91-9969999955
Mr Sitanshu +91-9969999956
Mr Abhijit +91-9969999957
Office Mobile Number +91-9969999958